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Sol-Ark Inverter Configuration (Closed Loop Without LYNK II)

The HELIOS ESS supports closed-loop communication with the Sol-Ark inverters listed in the Closed-Loop Communication with Inverters table in the HELIOS ESS Closed-Loop Communication topic.
To enable communication between the inverter and batteries:

  1. When setting up closed-loop communication with:

    • 5K-1P, 6K-1P, 8K-1P, 10K-1P, 5K-2P, 8K-2P, 8K-2P-L, 12K-2P, 15K-2P, and 18K-2P outdoor inverters, connect a CAT6 or higher straight cable from the HELIOS ESS COM2 port to the CAN port of the Sol-Ark inverter-charger.

solark-Outdoor.png

Sol-Ark Outdoor 5K-1P / 5K-2P / 8K-P2 / 12K-P2 / 15K-P2 / 18K-P2

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(Legacy) Indoor Sol-Ark 12K Hybrid

  1. Configure the inverter-charger.

    1. Using the touch screen and keypad on the inverter-charger, navigate to System Setup > Batt Setup.

    2. Specify the settings according to the instructions in the tables that follow to stop power conversion when a closed-loop communication error occurs.

    3. Touch the Up and Down arrows to scroll through the screens. Touch the checkmark button to save changes.

  2. Exit and restart the inverter-charger.

NOTE

  • If there is a break in communication between the HELIOS ESS battery and inverter-charger for more than ten seconds, the inverter-charger will safely stop operation, so long as the BMS Lithium Batt and the BMS_Err_Stop parameters are both enabled on the Sol-Ark inverter-charger. The inverter-charger will display an F58 BMS Communication Fault if communication is lost. The Sol-Ark inverter-charger will check every five minutes and resume closed-loop operation if communication is re-established.

  • If communication cannot be reestablished and you need to resume operation, you may have to manually convert the Sol-Ark inverter to an open-loop configuration. For instructions on configuring open loop, refer to Sol-Ark Inverter Configuration (Open Loop).

  • It is recommended that the Sol-Ark inverter be programmed with the appropriate open-loop settings before enabling closed-loop communication.

NOTE

Depending on your system and particular use case, there may be other settings that require configuration. Refer to the inverter manual for information on these settings.

System Setup > Batt Setup > Batt

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Battery Setting - Sol-Ark Closed-loop Charge Settings

Batt Setup > Batt

Batt Capacity

Set to the number of Discover Lithium batteries x Ah capacity of each. For example, set to 628 Ah for two HELIOS ESS 52-48-16000 batteries, each rated 314 Ah capacity.

Max A Charge

For a single inverter, set to the lesser of the inverter’s maximum charge rate or the quantity of attached batteries multiplied by the battery’s maximum charge rating.

For example:

Single phase system with 12K-2P-N inverter and two HELIOS ESS 52-48-16000 batteries

  • Set the 12K-2P-N inverter to the lessor of the inverter’s maximum charge rate of 185 A, or 380 A for two HELIOS ESS 52-48-16000 batteries. (1)
    NOTE: Each HELIOS ESS battery is rated at a 200 A charge rate, but when connected in parallel, the maximum current is limited by internal busbars. For the recommended maximum current for paralleled HELIOS ESS, refer to Minimum Specifications for Battery Systems.

Three-phase system with three Sol-Ark 15K-2P-N inverters and two HELIOS ESS 52-48-16000 batteries

  • For a three phase system set to the lessor value between the master inverter’s maximum charge rate or the master inverter, or the quantity of attached batteries multiplied by the battery’s maximum charge rating divided by the number of inverters. For example, set the 12K-2P-N inverter to the lessor of the inverter’s maximum charge rate of 185 A, or 133 A for two HELIOS ESS 52-48-16000 batteries that are each rated at a maximum charge of 200 A, and then divided by three inverters (2 x 200 A ÷ 3 = 133.33 A).

Max A Discharge

For a single inverter, set to the lesser value between the inverter’s maximum discharge rate or the quantity of attached batteries multiplied by the battery’s maximum discharge rating. For example, set the 12K-2P-N inverter to the lesser of the inverter’s maximum discharge rate of 185 A, or 380 A for two HELIOS ESS 52-48-16000 batteries.

  • NOTE: Each HELIOS ESS battery is rated at a 200 A discharge rate, but when connected in parallel, the maximum current is limited by internal busbars. For the recommended maximum current for paralleled HELIOS ESS, refer to Minimum Specifications for Battery Systems.

For a three-phase system, set to the lesser value between the master inverter’s maximum discharge rate or the quantity of attached batteries multiplied by the battery’s maximum discharge rating divided by the number of inverters. For example, set the 12K-2P-N inverter to the lesser of the inverter’s maximum discharge rate of 185 A, or 133 A for two HELIOS ESS 52-48-16000 batteries that are each rated at a maximum discharge rate of 200 A and then divided by 3 inverters (2 x 200 A ÷ 3 = 133.33 A).

TEMPCO

This field is disabled when the BMS Lithium Batt check box is selected.

Use Batt V Charged

Disable

Use Batt % Charged

Enable

BMS Lithium Batt

Enable and set the value to 00. (2)

Activate Battery

Enable

(1) The recommended value for Max A Charge is 75% of the rated maximum charge current for the battery.

(2) Selecting the BMS Lithium Batt check box confirms closed-loop operation. The value 00 specifies the CANBus Battery mode (Pylon).

System Setup > Batt Setup > Charge

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Battery Setting - Sol-Ark Closed-Loop Charge Settings

Batt Setup > Charge

StartV

Unavailable (Grey) in a closed-loop configuration.

Start%

Set to user preference based on battery State-Of-Charge as a percentage. The recommended minimum is 10%.

System Setup > Batt Setup > Discharge

Open Loop Discharge.png

Advanced Function - Sol-Ark Closed-Loop Setting

Batt Setup > Discharge

Shutdown

Adjust values to support the use case or keep the original values. (1)

Low Batt

Restart

Batt Empty V

48 V

Batt Resistance

Set to: 10 mOhm divided by the number of batteries (plus the mOhm value for cable resistance, if known). (2)

Batt Charge Efficiency

98%

BMS_Err_Stop

Selecting this check box is recommended. A check mark causes the inverter-charger to stop operating if there is a communication error with the battery BMS.

(1) A closed-loop configuration uses % state-of-charge. Voltage values are not configurable.

(2) This value should include cable and connection resistance. The formula provided is to help calculate a general value.

(3) BMS_Err_Stop MUST be enabled to cause the inverter to stop operating if there is a communication error. If BMS_Err_Stop is disabled, the inverter will continue to operate using the last communicated battery values.

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