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Gasket Replacement

This topic describes how to replace damaged or worn gaskets and restore the environmental seal of the AES Cabinet enclosure.

NOTICE

EQUIPMENT DAMAGE

Do not reuse old gasket material or replace it with non-rated substitutes. Improper seals can compromise system safety, environmental protection, and overall performance.

Failure to follow these instructions may result in equipment damage.

Tools and Materials

  • OEM-rated gasket material or replacement kit

  • Plastic scraper or adhesive remover

  • Clean lint-free cloth

  • Mild soap or alcohol-based cleaner

  • PPE: gloves, safety glasses

  1. Safety Preparation

    • De-energize the system completely.

    • Verify all MSDs are removed and the cabinet is safe to open.

  2. Remove Old Gasket

    • Open the affected door or panel.

    • Gently remove the old gasket using a plastic scraper.

    • Clean the gasket track to remove adhesive residue.

  3. Surface Cleaning

    • Wipe surfaces with cleaner and allow to dry fully.

    • Ensure the channel is smooth and clean.

  4. Install New Gasket

    • Apply gasket according to OEM orientation and tension.

    • Press firmly to ensure full adhesion and compression seal.

  5. Seal Inspection

    • Close the panel/door and inspect for uniform contact.

    • Confirm no gaps or misalignment.

  6. Test for Fit

    • Perform a visual and manual check for enclosure closure.

    • Ensure no interference with door latching or sealing surfaces.

  7. Document Work

    • Log the replaced gasket location, material batch, and service date.

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